Leading Jigs and Fixtures Manufacturers in Chennai: Top Industry Experts
Jigs and Fixtures Manufacturers in Chennai –Firefly Automation provide a Jigs and fixtures are specialized tools used in manufacturing to secure workpieces.
Jigs and Fixtures manufacturers in Chennai – Firefly Automation With the rapid advancement in manufacturing technology, consumerism has increased. Therefore, to meet the higher demands, manufacturers have developed innovative methods to produce high- quality products faster. The production process has observed the introduction of inventive manufacturing concepts such as Lean Production System, Cellular Manufacturing, Single Minute Exchange of Dies, and Tact Time Analysis. These creative approaches require a horde of efficient, cheaper tools and work-holding devices.
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The manufacturing company requires a simple work positioning strategy and devices for correct operations. This is to ensure:
- Non-complexities in assembly and unit cost reduction
- Reduction in the massive manufacturing cost
- Increase their profitability
The industry has resorted to easing up the supply chain to maintain. This resulted in better and cost- effective work-holding devices that ensure better quality products, increase throughput, and reduce lead time. The requirement for the production of standard work-holding devices has paved the way for two specific terms named: Jigs and Fixtures.
The jig is the device that guides the tool, while the fixture is a tool that securely and firmly holds the job in position during machining operations.
Jigs
In simple terms, a jig is a tool that guides the machining tool.
A common type of jig is the drill jig, which guides the drill for making holes at desired locations. Using drill jigs increases the production rate drastically. These tools are usually made of metal, such as steel and aluminum, and are generally fitted with positioning devices called bushings. These tools guide the operation of machines and other equipment.
Fixtures
On the other hand, a fixture is a tool that firmly grips a workpiece on the machine bed accurately at the desired location.
The fixture also reduces the loading, unloading, and fixing the time of the workpiece, which significantly reduces the non-productive hours. Fixtures are used for milling, turning, and grinding operations. To ensure proper alignment and hold of parts, fixtures can include a variety of locating components. Some manufacturers are even turning to 3D printing for their fixtures.
Advantages of Jigs and Fixtures
Tool & Die Maker Press Tool Jigs & Fixtures
Jigs and Fixtures have made manufacturing processes less time-consuming, more precise, and hassle-free from a human factor perspective. The benefits of jigs and fixtures include but are not limited to the following:
- Increase in production
- The consistent quality of manufactured products due to low variability in dimension
- Cost reduction
- Inter-changeability and high accuracy of parts
- Inspection and quality control expenses are significantly reduced
- The decrease in an accident with improved safety standards
- Due to relatively simple maneuverability, semi-skilled workers can operate these tools, reducing the workforce’s cost.
- The machine tool can be automated to a reasonable extent
- Complex, rigid and heavy components can be easily machined
- Simple assembly operations reduce non-productive hours
- Eliminates the need for measuring, punching, positioning, alignments, and setting up for each work piece, thereby reducing the cycle and setting up a time
- Increases technological capacities of machine tools
- More than one device can be used simultaneously on a work piece
Setting higher values of some operating conditions like depth of cut, speed, and rate of feed can be attained because of the increased clamping capability of jigs and fixtures.
Why Choose Quality Jigs and Fixtures?
Investing in high-quality jigs and fixtures is essential for:
- Precision: Ensures that parts are held securely and aligned correctly, reducing the risk of errors and inconsistencies.
- Efficiency: Streamlines the manufacturing process, reducing setup time and increasing production rates.
- Durability: High-quality materials and craftsmanship extend the lifespan of jigs and fixtures, providing long-term value.
- Customization: Tailored solutions address specific manufacturing requirements, enhancing overall productivity.
By partnering with leading jigs and fixtures manufacturers, companies can enhance their manufacturing processes, achieve superior product quality, and gain a competitive edge in the industry. Whether you need standard solutions or custom designs, these manufacturers offer the expertise and innovation required to meet your unique production needs.
